Embedded G Fin Tube,ASTM A213 T5 Low Alloy steel Tube,Air Cooled Heat Exchanger
An embedded G fin tube, also known as a G-type fin tube, is a specialized heat transfer component designed for enhanced thermal performance. It features aluminum or copper fins that are mechanically embedded into a groove on the outer surface of a metal base tube.
The manufacturing process involves the following steps:
- A helical groove is plowed into the base tube.
- The fin strip is wound into the groove under tension.
- The groove is then backfilled with the base tube material to secure the fin in place.
- The fin is locked into position by rolling the groove closed.
What is key charateristic of embedded G Fin Tube?
- High Thermal Performance: The embedded design ensures excellent heat transfer efficiency, even at high operating temperatures up to 400°C.
- Durability: The mechanical bond between the fin and the tube provides high stability and resistance to thermal cycling.
- Cost-Effective: Compared to extruded fin tubes, G fin tubes offer a good balance between performance and cost
- Material Options: The core tube can be made from carbon steel, stainless steel, copper, or other alloys, while the fins are typically made from aluminum or coppe.
Embedded G fin tubes are widely used in various industries, including:
- Air-cooled heat exchangers in power plants and refineries.
- HVAC systems, refrigeration, and air conditioning.
- Waste heat recovery systems.
- Process heating and cooling in chemical and petrochemical industries.
Advantages:
- High fin stability and excellent heat transfer performance
- Suitable for high-temperature applications
- The fin remains firmly attached even under mechanical stress
Limitations:
- Mechanical strength of the fins is relatively low, making them susceptible to damage from external forces.
- Care must be taken during handling and cleaning to avoid damaging the fins.
ASTM A213 Mechanical Properties
ASTM A213 is a specification for seamless ferritic and austenitic alloy steel boiler, superheater, and heat exchanger tubes. The mechanical properties of ASTM A213 tubes vary depending on the specific grade. Below are the key mechanical properties for some commonly used grades:
General Requirements
- Scope: ASTM A213 covers seamless tubes made from various ferritic and austenitic alloy steels, designed for high-temperature and high-pressure applications.
- Size Range: Tubes are typically available in sizes ranging from an outside diameter of 1/8 inch (3.2 mm) to 5 inches (127 mm) and wall thicknesses from 0.015 inch (0.4 mm) to 0.500 inch (12.7 mm).
- Additional Notes
- Heat Treatment: Many grades require specific heat treatment processes to achieve the desired mechanical properties. For example, T23 is often supplied in the quenched and tempered condition.
- Impact Resistance: Some grades, like T23, exhibit high impact resistance, with a typical impact energy of 42 J.
- Elongation Adjustments: For certain grades, the minimum elongation values may be adjusted based on wall thickness.
- Hardness Testing: Hardness tests are often performed to ensure the material meets the specified mechanical requirements.
Mechanical Properties |
Tensile Strength, min | Yield Strength, min | Elongation, min (in 2 in. or 50 mm) | Hardness, max | Rockwell Hardness, max |
60 ksi (415 MPa) | 30 ksi (205 MPa) | | 163 HBW / 170 HV (Brinell/Vickers) | 85 HRB |
Chemical Composition |
Carbon (C) | Manganese (Mn) | Phosphorus (P) | Sulfur (S) | Silicon (Si) | Chromium (Cr) | Molybdenum (Mo) |
| 0.30 - 0.60 | | 0.025 max | | 4.00 - 6.00 | 0.45 - 0.65 |
